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Old 07-30-2008, 05:38 PM   #1 (permalink)
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reachn' out for help

i have a 1981 xv920 with troubles it starts up and idles fine but when given the throttle it falls on its face and dies. if anyone can help i would be greatful
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Old 07-30-2008, 05:40 PM   #2 (permalink)
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Re: reachn' out for help

sounds like a carb issue,,,you should do a good clean up on the carbs and also spark plugs too
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Old 07-30-2008, 05:44 PM   #3 (permalink)
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Re: reachn' out for help

Sounds like a card issue. Sticking float needle or split diaphragm's?
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Old 07-30-2008, 06:03 PM   #4 (permalink)
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Re: reachn' out for help

nice looking bike

I agree that it is a carb problem, also could be a clogged intake if the bike has sit for a while. check for obstructions in the airbox
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Old 07-30-2008, 06:17 PM   #5 (permalink)
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Re: reachn' out for help

It means she's either starved for air or fuel. The easy one is to check the air path all the way to the carbs. Then, drop the carbs and give them a good cleaning. Check to see that the floats actually do float. Check the needles as Nelly pointed out. Remove the jets and be sure nothing is obstructing them.

Then throw in some good fresh plugs.

Last is the gas tank. Sometimes a foreign object can get into the tank that may not clog the outlet enough to stall the bike, but when you start a higher demand on the flow (twisting the throttle), that little bugger will stop up the fuel flow. When it stalls, the piece will float free. Start it up and the whole process starts all over... Take the tank off and dump it into a pail. Flush it out with more fuel into the pail. If the petc0ck is removable, take it off and check for clogs. Filter the fuel into another container with the finest filter possible then put it back in the tank.

Let us know how this turns out cause that's a COOL bike!! Good luck!
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Old 07-30-2008, 06:42 PM   #6 (permalink)
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Re: reachn' out for help

Check the inlet manifolds between the carbs and the cylinder heads. Unless they have been replaced within the last 10-15 years they WILL leak air. Just spray them with WD40 as the motor idles, if the revs change you have found at least one problem. Getting replacements might be a bit of a challenge but not impossible, there is a lot of NOS still out there for 20-30 yr old Japanese bikes.
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Old 07-30-2008, 06:50 PM   #7 (permalink)
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Re: reachn' out for help

Assuming it's a CV carb, the slides aren't lifting. They might be stuck, or the diaphrams might be torn.

Heck, just tear the carbs apart and rebuild them. You'll be glad you did.
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Old 07-30-2008, 06:55 PM   #8 (permalink)
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Re: reachn' out for help

Quote:
Originally Posted by Cali rider View Post
Check the inlet manifolds between the carbs and the cylinder heads. Unless they have been replaced within the last 10-15 years they WILL leak air. Just spray them with WD40 as the motor idles, if the revs change you have found at least one problem. Getting replacements might be a bit of a challenge but not impossible, there is a lot of NOS still out there for 20-30 yr old Japanese bikes.


K.I.S.S. Start there and then go into the carbs like everyone else has said.
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Old 07-30-2008, 06:57 PM   #9 (permalink)
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Re: reachn' out for help

I agree that carbs are most likely culprit but don't forget to check battery as well. They don't last forever and it's easy to check for fluid levels and voltage. Amperage might mean removal and a trip to an auto-parts store but still not hard and usually they do check for free. I'd do the easy stuff first then move on to carbs if needed. I had similar problems on a Ninja and it turned out I apparently had spark blowout from weak battery. Still betting on carbs though...

And I'd advise you to not put the gas back in bike if it's the least bit suspect. Use it in your lawn mower, they're a lot more tolerant of funky gas.

Last edited by mdr; 07-30-2008 at 07:00 PM..
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Old 07-30-2008, 07:05 PM   #10 (permalink)
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Re: reachn' out for help

Quote:
Originally Posted by mdr View Post
And I'd advise you to not put the gas back in bike if it's the least bit suspect. Use it in your lawn mower, they're a lot more tolerant of funky gas.
I was assuming it wasn't funky gas, just a foreign object in it. This actually happened with a used car my son bought. Drove off with it but when he got to 1/4 tank of fuel, it quit. Started back up, ran a couple minutes and quit.... long story short, the garage pulled the tank and drained it. Out came a short piece of rope! It was clogging the fuel pickup. All better now.
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